The Complete X-ray Inspection Solution
Product Description
The Assure X-ray Component Counter is an intelligent, plug-and-play solution designed to provide real-time visibility of component inventory across the entire surface-mount technology (SMT) manufacturing chain. Whether you're receiving goods, kitting for production, or verifying returns, Assure helps ensure the correct material is always in the right place, at the right time, in the right quantity.
Powered by patented high-resolution X-ray imaging, self-learning algorithms, and seamless ERP/MRP integration, Assure increases productivity, reduces component-related line stoppages, and ensures traceability with 99.9%+ accuracy. Models like Assure Pro and Assure Flex offer automation-ready capabilities, barcode tracking, and group counting to enhance inventory workflows across OEMs and contract manufacturers.
Key Features
- >99.9% accuracy for most standard components
- Fast count times: single reel in ~10s, quad count in <15s
- Support for reels up to 17" in diameter and 4" in height
- Integrated or manual barcode scanning with error prevention
- Group counting with automatic inventory linking
- Intelligent self-learning system – no libraries or cloud support required
- Touchscreen user interface for intuitive operation
- Industry 4.0 ready with full ERP/MRP, pick-and-place, and storage system connectivity
- Remote control station for off-line monitoring, algorithm tuning, and administration
- Compact footprint with quiet operation and fast plug-and-play installation
Specification
| Feature | Specification |
|---|---|
| Max. Reel Diameter | 43 cm / 17 inches |
| Max. Reel Height | 10 cm / 4 inches |
| Processing Time | ~10 s (single reel), <15 s (quad count) |
| Accuracy | >99.9% (most components) |
| Minimum Component Size | 01005 |
| Barcode Handling | Manual or Automatic with integrated camera |
| Footprint (W × D × H) | 0.76 × 0.88 × 2.25 m (30” × 34” × 88”) |
| Weight | 360–400 kg (varies by model) |
| Power Supply | 110–230 V, 50/60 Hz, 16 A |
| Max Power Consumption | 1000–1800 W |
| Noise Level | <60 dB |
| Operating Environment | 15–28°C, 30–70% RH (non-condensing) |
| Software | ASSURE.Shell (Windows 10 Pro) |
| Detector Resolution | 139 µm (3.6 lp/mm), 43 × 43 cm active area |
| X-ray Module | 240 W / 60 kV / 4 mA |
| Radiation Shielding | <0.5 µSv/hour (meets international standards) |
Applications
Electronics Manufacturing / SMT
- Prevent line stoppages by ensuring material availability
- Improve accuracy in kitting, receiving, and feeder returns
- Enable real-time part traceability and smart replenishment via ERP
Resources
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