Flexible, High-Performance Plasma Cleaning and Surface Activation

Nordson AP Batch Series

Product Overview

The AP Batch Series, including the AP-600 and AP-1000, delivers high-throughput plasma surface treatment in compact, configurable systems designed for semiconductor, electronics, and medical device manufacturing. These batch systems offer exceptional uniformity, repeatability, and process control, allowing for plasma cleaning, surface activation, and adhesion enhancement across various substrates and packaging formats.

While the AP-600 is ideal for R&D labs and low-to-medium volume production, the AP-1000 provides robust capacity and extended automation for high-volume applications. Both models feature touchscreen interfaces, configurable shelving, and compatibility with multiple gases for treatment versatility.

 

Key Features

  • Uniform plasma treatment with 13.56 MHz RF generator and impedance matching
  • Flexible shelf architecture for magazines, trays, wafers, and Auer® boats
  • Durable construction: stainless steel chamber (AP-1000) or aluminum (AP-600)
  • Touchscreen control panel with EPC software and real-time monitoring
  • Remote interface options: PlasmaLINK, ProcessLINK, SECS/GEM
  • Support for multiple gases: argon, nitrogen, oxygen, helium, fluorinated gases
  • High-throughput capability for batch production
  • Compact footprint with front-access maintenance
  • SEMI S2/S8 and CE compliant for global manufacturing standards
  • Optional purged dry pump and gas generators for enhanced control

 

Specifications

Specification AP-600 AP-1000
Chamber Volume 50.4 liters (3076 in³) 127 liters (7774 in³)
Electrode Positions 7 14
Working Area (Powered) 330 × 330 mm (13 × 13 in.) 349 × 425 mm (13.74 × 16.73 in.)
Standard RF Power 600 W 600 W (up to 1000 W with 50.8 mm pitch)
Frequency 13.56 MHz 13.56 MHz
Gas Flow Options 10–500 sccm 100–1000 sccm
Max Number of Mass Flow Controllers (MFCs) 3 3
Dimensions (W × D × H) 569 × 869 × 704 mm 680 × 1127 × 1890 mm
Net Weight 221 kg (487 lbs) 485 kg (1069 lbs)
Vacuum Pump Wet (19.5 cfm) / Optional dry (22 cfm) Wet (53 cfm) / Optional dry (63 cfm)
Power Supply 110/220 V, single-phase 220/380 V, 3-phase
Software Interface EPC touchscreen with remote connectivity EPC touchscreen with SECS/GEM, PlasmaLINK
Compliance SEMI S2/S8, CE SEMI S2/S8, CE
Typical Gases Supported Argon, O₂, N₂, He, fluorinated gases Argon, N₂, He

 

Applications

Semiconductors & Advanced Packaging

  • Plasma cleaning of lead frames and IC packaging
  • Surface activation for improved die attach and bonding
  • Residue removal from wafers and substrates

Electronics Manufacturing

  • Surface treatment of PCBs, components, and interposers
  • Plasma cleaning before wire bonding or coating
  • Activation for conformal coating and encapsulation
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