Precision, Automation, and Repeatability for Advanced Bond Testing

Nordson 4600-w Bondtester

The 4600-W Automated Bondtester is a benchtop system designed to automatically perform complex test procedures without operator input. It can automatically complete shear and pull test patterns with different orientations of bonds, while recording failure mode images upon completion.

Key Features

  • Fully Automated Testing: Performs shear and pull tests without operator intervention.
  • Camera-Assisted Fiducial Recognition: Ensures precise alignment and testing.
  • Wafer Map Import: Supports Sinf, Klarf, and G85 formats.
  • Wafer ID Reading: Utilizes Optical Character Recognition (OCR) for traceability.
  • Compound Surface Imaging (CSI): Provides detailed topology information with autofocus.
  • Automatic Grading Assistance: Includes area calculation for efficient analysis.
  • High Precision: Offers step back accuracy of ±0.25 μm and system accuracy ranging from ±0.10% to 0.05% FSL.
  • Multi-Functional Cartridge: Combines shear and pull transducers for versatile testing.
  • Paragon™ Automation Software: Features an automation-assisted GUI with built-in checklists, multi-window views, and schematic virtual images.

Specifications

Feature Specification
Automation Camera-assisted fiducial recognition
Wafer Map Import Sinf, Klarf, G85
Wafer ID Reading OCR
Sample Handling Wafer
Light Tower System Included as standard
Topology Information Compound Surface Imaging (CSI) + autofocus
Grading Assistance Automatic area calculation upgrade
Step Back Accuracy ±0.25 μm
System Accuracy ±0.10% - 0.05% FSL
Multi-Functional Cartridge Combinations of shear and pull transducers
Stage and Resolution 100 nm Renishaw linear encoders
X, Y Travel 450 mm X, 410 mm Y
X, Y Speed and Force 50 mm/s at 20 kg or 30 mm/s at 50 kg
Z Travel and Resolution 75 mm, 5 mm/s
Z Speed and Force 5 mm/s, up to 50 kg
Footprint (W x D x H) 1075 mm x 920 mm x 1000 mm
Weight 140 kg
Power Supply 90-264 V, AC Single phase
Pneumatic Supply 4 Bar, 6 mm OD / 4 mm ID plastic pipe
Vacuum Supply Minimum 500 mm Hg plastic pipe

 

Applications

Semiconductors

  • Automated testing of wire bonds, ball bonds, and die shear on wafers up to 200 mm.
  • Ensures reliability and throughput in semiconductor manufacturing processes.

Electrical & Electronics

  • Evaluates mechanical strength of intercell connections, including wire bonds, ribbons, busbars, and tab welds.
  • Suitable for both destructive and non-destructive testing modes to ensure safety and performance.
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